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Quality Control Process

Raw Material Quality Control

Raw material control ensures product quality, minimizes environmental impact, and maintains compliance with technical requirements. Let's explore its significance and effective management strategies.
Raw material control ensures product quality, minimizes environmental impact, and maintains compliance with technical requirements. Let's explore its significance and effective management strategies.

Semi-Finished Inner Quality Control

Semi-finished inner quality control involves monitoring production processes, equipment maintenance, material control, document validation, inspection standards, in-process checks, spot-checking, and post-event summaries.
Semi-finished inner quality control involves monitoring production processes, equipment maintenance, material control, document validation, inspection standards, in-process checks, spot-checking, and post-event summaries.

Finished Product Quality Control

Finished product quality control checks performance, accuracy, safety, and appearance to ensure factory-ready quality. It includes inspections for meeting customer requirements, corporate standards, and enhancing brand benefits.
Finished product quality control checks performance, accuracy, safety, and appearance to ensure factory-ready quality. It includes inspections for meeting customer requirements, corporate standards, and enhancing brand benefits.

The Third Party Inspection

Third-party inspection (TPI) is conducted by independent entities like supervisory agencies to impartially assess compliance with laws, standards, contracts, and criteria, providing evidence of product quality and enhancing customer trust.
Third-party inspection (TPI) is conducted by independent entities like supervisory agencies to impartially assess compliance with laws, standards, contracts, and criteria, providing evidence of product quality and enhancing customer trust.

As a manufacturer in China, Jera line conforms to the quality management system ISO9001:2005 and fully use the ISO methods to check and do products quality control through the entire products manufacturing processing accordingly: from pre-production preparation to after-production delivery and even after-sale service. Below is a step-by-step breakdown of core practices, organized by lifecycle stages:

1. Pre-production quality countrol: 

Supplier Quality Management includes Supplier selection & qualification, Incoming material inspection (IQC) and Supplier performance monitoring.

Product & Process Design Validation includes design review & FMEA and Prototype testing & Pilot production.

Jera line follows to ISO 9001:2015 quality control for receiving raw materials.
Plastic, fiber cores, steel, metals, wires, aluminum alloy etc. We thoroughly choose our raw materials and its suppliers.

2. In-production quality control: Prevent defects during manufacturing processing

Jera line proceed essential tests in its interior laboratory, which including UV & temperature aging testcorrosion aging testultimate tensile strength testmechanical impact testgalvanization thickness testmaterial hardness testfire resistance testinsertion & return losses testfiber optic core reflection testtemperature & humidity cycling test.

According to these tests, Jera Line do good quality control in preduction quality countrol and in-production quality control.

Jera line’s production operations of semi-finished products are strictly inspected.

We apply fundamental world and self-made test standards, when inspecting the quality of our production operations.

Jera line does routine tests for finished products. The test maybe done per your requirements or maybe based on essential tests which comply European standards (IEC-60794-1-21, EN-50483,) in our factory’s laboratory.

3. Post-production quality control: Ensure only qualified products to be shipped

4. Continuous Improvement: optimize quality time to time

By integrating these practices, Jera Line can not only meet customer and regulatory requirements but also reduce costs (from rework and waste) and build long-term trust business relationships with our customers worldwide.

 

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